DME / Engine Management
DME Control Unit Removal and Installation
CG
This guide is preserved from Clark's Garage, a foundational 944 resource. View the original →
Tools you'll need
- VAG 1669 / KTS 500 DME Diagnostic Adapter
- Durametric / Foxwell NT630+ Durametric Diagnostic Software
- Fluke 117 / Klein MM400 Digital Multimeter (4000+ count)
See the full tools list for where to buy each one and budget alternatives.
| DME-01, DME Control Unit Removal and Installation (also KLR unit for Turbo models) |
Tools
- Phillips Head Screwdriver
- 13mm open end wrench
- 7mm wrench or 7mm socket and ratchet (Turbocharged cars)
Removing
- Disconnect the battery negative lead (13mm nut for factory leads)
- Remove/disconnect the DME and/or KLR control unit as follows:
- Early Models:
- The DME unit on early models is located underneath the dash to the left of the steering column.
- Release the clip on the cable end of the plug and swing the connector up and out of the plug.
- Remove the two mounting bolts holding the DME control unit and remove the control unit from under the dash.
- Late Models:
- Pull back the carpet at the front of the passenger footwell.
- Remove the four screws which mount the wooden panel in the footwell and remove the panel.
- This will expose the DME control unit. It will be necessary to remove the DME control unit’s mounting bracket screws (2 screws and 2 plugs) to enable you to access the wiring harness plug. (On Turbo models, there are 2 control units. The larger of the two is the DME, or fuel and boost, unit and the smaller is the KLR, or anti-knock, unit).
- Release the clip on the cable end of the plug and swing the connector up and out of the plug.
- On turbocharged cars there is also a hose connection which feeds manifold pressure to the KLR for boost sensing. It is attached to the unit with a small banjo bolt (7mm). When you remove the bolt be sure not to lose the two banjo bolt seal rings.
- Early Models:
Installing
- Ensure the battery negative lead is disconnected.
- Insert the hooked end of the connector (opposite the wiring harness) into the slot on the DME (or KLR) Control Unit plug.
- Swing the connector down into the control unit plug unit the retaining clip on the unit plug latches on the connector.
- Attach the manifold pressure sensing line to the KLR unit (if equipped) using the banjo bolt (7mm).
- Remount the control unit in its original location.